Molten Metal Ultrasonic Processor

Product Description

High-power ultrasonic metal melt treatment system driven by ultrasonic vibration components and special ultrasonic power of two parts: ultrasonic vibration components mainly including high-power ultrasonic transducer, ultrasonic transformers, tool head (launch), is used to generate ultrasonic vibration, and vibratory energy to the launch of metallic melts. Transducer the input electrical energy into mechanical energy, the ultrasound. The form is a transducer in longitudinal slip movement back and forth, amplitude generally within a few microns. So the amplitude of the power density is not enough, can not be used directly. The amplitude according to the need to enlarge the amplitude of design, isolate the metal melt and heat transfer, at the same time also have the effect of fixed the ultrasonic vibration system. Tool head is connected with the amplitude and the amplitude to ultrasonic vibration is passed to the tool head energy, again by the tool head would launch ultrasonic energy into the metallic melts.

Shown in the figure are typical structure of ultrasonic metal melt processor. According to the different requirements of production equipment, the structure of ultrasonic processor and the size can be changed correspondingly.

Ultrasonic special driving power source (supersonic generator) including rectifier circuit, oscillating circuit, amplifying circuit, feedback circuit, the track circuit, protection circuit, matching circuit and display instrument, etc. Used to produce high-frequency high power current, driven by ultrasonic vibration components work. The power adjustable ultrasonic generator, so as to adapt to different working condition. Within the generator can also be according to the need to integrate with timing controller, set control ultrasonic vibration time and interval time.

Function

High-power ultrasonic effect on the crystallization of molten metal process, can significantly refine metal grain, homogeneous alloy composition, accelerate the bubble motion, significantly improve the metal material properties, such as strength, hardness, plasticity and toughness.

Specification

Ultrasonic Power	2000W
Ultrasonic Frequency	20KHz
Input Voltage	220V, 50Hz
Size	See Attachment
Weight	About 35KGS
Max. Liquid Working Temperature	800°C
Max.Pressure	Normal
Cooling Way	Air Cooling
Parameter Setting	Ultrasonic Power  Adjustable
Frequency-Tracking	Automatic
System Protection	Over Temperature Protection  Over Current Protection
HMI	Touch Screen